EVO 4-roll plate bending machine│Bending becomes child’s play

THE BENDING
EVOLUTION 

EVO 4-roll plate bending machine │Bending becomes child’s play

Better than anything,
what you know…

Low operating costs, increased productivity and easy to use: The Haeusler EVO has a whole load of remarkable advantages in its luggage. Of course in proven HAEUSLER quality – made in Germany.

More productive, more efficient,
more intelligent

The latest generation of sheet metal bending technology is now available. Experience how HAEUSLER has redefined efficiency and flexibility in production with the innovative VRM NEO 4-roll plate bending machine. Discover it now.

Advantages
at a glance

Reduction of maintenance costs

Maximization of the plate bending range

Modern and functional design

Bending becomes child's play

Avoidance of downtimes

AUTONOMOUS BENDING

With the help of the system’s intelligent information feedback, a fully automatic bending process is possible from the first sheet with little rework and no rejects.

DISCOVER MORE

High Productivity
with most simple operation

THE EVO is packed with innovative and patented features that increase your production capacity and productivity while offering the lowest total cost of ownership. In addition to the high-quality components used in this machine, a special highlight is the latest version of the BENDtronic control system, which is installed as standard on all EVO machines. This patented control system is the only one that uses artificial intelligence to optimize your bending result from the very beginning. At the same time it is absolutely intuitive and easy to operate.

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Reduction of maintenance costs

The Haeusler Hybrid Drive System HHDS reduces maintenance costs by up to 50% and allows a 60% increase in rotation speed compared to other round bending machines.

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Maximising the sheet bending range

With the newly developed and patent-pending VSA technology, a performance increase of up to 85% can be realised.

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Modern and functional design

Modern appearance, high protective function and at the same time optimal operability. These criteria were decisive in the development of the machine.

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Bending becomes child's play

The latest generation of HAEUSLER's patented BENDtronic 2.0 control with integrated artificial intelligence enables the operator to achieve perfect bending results right from the start.

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Avoidance of downtime

The use of optionally available special sensors enables predictive maintenance of the machine. This can reduce unplanned downtime.

HHDS –
HAEUSLER Hybrid Drive System HHDS®

THE EVO is packed with innovative and patented features that increase your production capacity and productivity while offering the lowest total cost of ownership. In addition to the high-quality components used in this machine, a special highlight is the latest version of the BENDtronic control system, which is installed as standard on all EVO machines. This patented control system is the only one that uses artificial intelligence to optimize your bending result from the very beginning. At the same time it is absolutely intuitive and easy to operate.

The two graphs shown above illustrate the two major advantages of HAEUSLER‘s HYBRID-DRIVESYSTEM. 60% faster speed, which is particularly interesting for bending and calibrating large diameter shells, as well as the huge savings potential in maintenance costs that can be achieved by using the HAEUSLER HYBRID DRIVE SYSTEM.

VSA TECHNOLOGY

ALLOWS BENDING OF THICKER PLATES AND SMALLER DIAMETERS

The new and patent pending VSA® – technology allows the operator to bend either very heavy wall thicknesses or alternatively very small diameters. This can be realized by a unique adjustment of the bending geometry. The EVO is worldwide the only 4-roll plate bender with this unique feature. For our clients it means that they are now in a position to get a machine with up to 85% more bending moment compared to conventional bending machines. Additionally they get the possibility to use super small interchangeable top rolls for bending tight diameters.

MACHINE RANGE

The following sizes are available as standard with short delivery time.

metrical
imperial
15 Series EVO 21015 EVO 26015 EVO 31015
Rolls width (mminches) 210082 2600102 3100122
Rounding capacity (mminches) 125/8 111/2 103/8
Pre-bending capacity (mminches) 93/8 93/8 85/16
31 Series EVO 21031 EVO 26031 EVO 31031
Rolls width (mminches) 210082 2600102 3100122
Rounding capacity (mminches) 173/4 155/8 145/8
Pre-bending capacity (mminches) 145/8 131/2 129/16
49 Series EVO 21049 EVO 26049 EVO 31049
Rolls width (mminches) 210082 2600102 3100122
Rounding capacity (mminches) 227/8 203/4 183/4
Pre-bending capacity (mminches) 183/4 175/8 165/8
71 Series EVO 21071 EVO 26071 EVO 31071
Rolls width (mminches) 210082 2600102 3100122
Rounding capacity (mminches) 281 1/8 251 237/8
Pre-bending capacity (mminches) 237/8 213/4 203/4
102 Series EVO 21102 EVO 26102 EVO 31102
Rolls width (mminches) 210082 2600102 3100122
Rounding capacity (mminches) 391 5/8 351 1/2 321 1/8
Pre-bending capacity (mminches) 321 3/8 291 1/4 271
139 Series EVO 26139 EVO 31139 EVO 41139
Rolls width (mminches) 2600102 3100122 4100160
Rounding capacity (mminches) 421 5/8 381 1/2 331 1/8
Pre-bending capacity (mminches) 341 5/8 321 1/4 281
196 Series EVO 26196 EVO 31196 EVO 41196
Rolls width (mminches) 2600102 3100122 4100160
Rounding capacity (mminches) 482 441 3/4 381 5/8
Pre-bending capacity (mminches) 411 5/8 381 3/8 341 1/4
283 Series EVO 26283 EVO 31283 EVO 41283
Rolls width (mminches) 2600102 3100122 4100160
Rounding capacity (mminches) 652 3/4 602 3/8 522 1/16
Pre-bending capacity (mminches) 542 1/8 502 451 3/4
385 Series EVO 26385 EVO 31385 EVO 41385
Rolls width (mminches) 2600102 3100122 4100160
Rounding capacity (mminches) 773 1/2 712 3/4 652 5/8
Pre-bending capacity (mminches) 652 5/8 602 3/8 542 1/8
513 Series EVO 26385 EVO 31385 EVO 41385
Rolls width (mminches) 2600102 3100122 4100160
Rounding capacity (mminches) 943 5/7 863 2/5 753
Pre-bending capacity (mminches) 783 722 5/6 652 5/9
680 Series EVO 31680 EVO 41680
Rolls width (mminches) 3100122 4100160
Rounding capacity (mminches) 1034 903 1/2
Pre-bending capacity (mminches) 863 3/8 773
871 Series EVO 31871 EVO 41871
Rolls width (mminches) 3100122 4100160
Rounding capacity (mminches) 1184 5/8 1044 1/8
Pre-bending capacity (mminches) 1014 903 1/2

* Round bending capacity calculated with a yield strength of 260 MPa at a sheet width of 2000 mm, 2500 mm, 3000 mm or 4000 mm.

◊ Bending performance calculated with a yield strength of 260 MPa at a sheet width of 2000 mm, 2500 mm, 3000 mm or 4000 mm.

Optional
equipment

HAEUSLER BENDTRONIC®

HAEUSLER’s revolutionary BENDtronic® enables anyone to control not only the movements of the machine but also the bending result itself. The software is graphically supported and allows bending in one or more passes. It can also be used for any type of product shape such as cylinders and tubes, ovals, tanks or other more complex geometries.

Fast reacting overrun brake for precise bending

The quick-reacting overrun brakes fitted as standard enable the operators to work very precisely. Furthermore, these brakes are an important safety factor, as they prevent plates from slipping out of the machine unintentionally.

Fast rolls rotation for increased productivity

The quick-reacting overrun brakes fitted as standard enable the operators to work very precisely. Furthermore, these brakes are an important safety factor, as they prevent plates from slipping out of the machine unintentionally.

Optional
equipment

Change rolls for bending small diameters

Exchangeable rolls enable our customers to bend even very small diameters. HAEUSLER machines are equipped in such a way that the roll in use is automatically recognized and the operating pressure is regulated accordingly.

Cone bending device, for bending conical parts

Allows continuous bending of conical parts with a cone angle greater than 5°.

Gas accumulator for calibration of welded cylinders

During the calibration process, the welded cylinder is clamped between the upper and lower rolls. While the cylinder rotates, the welded seam passes repeatedly between the top and bottom rolls. Due to the gas accumulator the lower roll adapts to the weld seam during rotation. This prevents overloading of the rolls bearings and the drive system.

Optional
Accessories

Upper support for simplified bending of large diameters

Upper supports simplify the bending of large diameters, since during the bending process the plate to be bent can be held and supported at 12 o’clock position.

Lateral support for simplified bending of large diameters

Lateral supports can be mounted on both sides of the machine and support the plate during bending.

Infeed roller table for quick and easy feeding of the plates into the machine

Infeed roller conveyors (optionally also with centering device) simplify the loading of the machine. Plates are deposited on the roller table and transported from there into the machine.

HAEUSLER
Product Overview

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EVO applications
THE BENDING EVOLUTION.

Low operating costs, increased productivity and easy to use: The Haeusler EVO has a whole load of remarkable advantages. EVOs are frequently used in the following industries:

Plate bending
for shipbuilding.

The HAEUSLER EVO is used in the construction of container, passenger and naval ships, among others.

Plate bending for the
Manufacturing wind energy.

With HAEUSLER sheet metal round bending machines you are well prepared for the growing demand for wind turbines by increasing your performance and flexibility.

Plate bending for
Power plant construction.

HAEUSLER sheet metal bending machines are used by leading power plant suppliers for all bending and forming work up to reactor construction.

Plate bending for
On- & Offshore Industry

HAEUSLER has many years of experience in the development and production of production machines for on- and offshore applications.

Plate bending for the
Construction of pressure vessels.

Do you produce a wide variety of tank products & do you need to be very flexible & fast in production to adapt to the needs of your customers? Our machines are the answer to this challenge!

With best recommendations

„THE REFERENCE IN ROUND BENDING MACHINES“

In the course of the continuous modernization process at Apaco, the production and management decided to use the newly developed Haeusler EVO. We have now owned the new plate bending machine for almost a year and we are very satisfied. In addition to the excellent HAEUSLER quality, the operation of the EVO in particular is convincing all along the line. Steven Koning, Apaco AG, Switzerland, Managing Director

EVO: GET THE KNOW HOW

Get additional information about the world’s first bending machine with artificial intelligence.

HAEUSLER is certified
according to DIN EN ISO 9001.

Our reliable quality management according to DIN EN ISO 9001 ensures our customers a consistently high product and service quality.