VRM NEO 4-roll bending machine │Bending with a competitive edge

MORE PRODUCTIVE,
EFFICIENT,
INTELLIGENT

VRM NEO 4-roll bending machine │Bending with a competitive edge

PERFECTS YOUR PRODUCTION
WITH SMART CONTROL

With the introduction of the VRM NEO, HAEUSLER AG, leading manufacturer of plate bending machines, is setting new standards in the metal bending industry. This 4-roll bending machine has been newly developed and integrates the latest technologies for a wide range of applications. Whether wind turbines in onshore or offshore operation, silo construction and mechanical engineering or container production – the VRM NEO masters the challenges of these industries like no other. The VRM NEO sets new standards in bending technology by offering intelligent, flexible and energy-saving solutions for modern production lines. With the intelligent BENDtronic® control system, autonomous bending, an innovative electric drive and energy-saving hydraulics, the VRM NEO enables maximum efficiency and adaptability.

Advantages
at a glance

Up to 40% cost savings

70% more productivity

Up to 30% energy savings

Intelligent BENDtronic control system

Innovative functions
for maximum efficiency

The VRM NEO sets new standards in bending technology by offering intelligent, flexible and energy-saving solutions for modern production lines. With the intelligent BENDtronic® control system, automatic bending, an innovative electric drive and energy-saving hydraulics, the VRM NEO enables maximum efficiency and adaptability.
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BENDtronic control system

Thanks to the BENDtronic® control system, work preparations can be carried out optimally. Individual steps or the entire bending process can be simulated and prepared.

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Electric drive

The electric drive of the VRM NEO is designed to drastically reduce energy consumption. Through the use of modern drive technologies the power consump-tion is optimized, which significantly reduces operating costs.

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Energy-Saving Hydraulics

The integrated energy-saving hydraulic system uses demand-based pump control by means of load sensing, which precisely adjusts the energy input to the actual demand. In addition, the flow sharing technology ensures intelligent oil management
for optimal use of the oil output.

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Linear Guidance

The extended linear guidance of the side roller positioning offers exceptional flexibility in production by combining stability, durability and low downtime with minimal space requirements.

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Flexible roller change

The ability to switch quickly between different roller diameters, significantly increases the flexibility of production and makes it possible to fulfill different order requirements.

MAXIMUM ENERGY EFFICIENCY
THANKS TO THE HYBRID CONCEPT

The VRM NEO maximises energy savings thanks to the hybrid concept with a powerful electric direct drive and energy-saving hydraulics consisting of load sensing and flow sharing. Thanks to the energy-saving operation, maintenance costs are also significantly lower.

INPUT VALUES

TOTAL COST OF OWNERSHIP
CALCULATE INDIVIDUALLY NOW

The TCO calculator for the VRM NEO 4-roll bending machine precisely calculates the total cost of ownership based on your inputs, helping you to analyse costs over the years and make efficient decisions.

HIGH FLEXIBILITY
WITH MAXIMUM THROUGHPUT
THANKS TO ROTATION SPEED &
4-ROLLER CONCEPT WITH LINEAR GUIDANCE

The high productivity of the VRM NEO results from the consistent implementation of the 4-roll concept with linear guidance of the side roll positioning infeed and fast electric rotary drive. With the 4-roller concept, the plate is always clamped between two rollers, which facilitates handling and automation and thus enables time and material-saving bending. The extended linear guides allow for extreme roll diameters and make the machine extremely flexible for bending cones, complex shapes with multiple radii and narrow cylinders. The flexibility of the 4-roll concept in combination with the high rotation speed of 8 m/min make the VRM NEO the most productive plate bending machine.

PRODUCT RANGE  
SIZES AND WALL THICKNESSES

The Haeusler VRM NEO is available in 12 different sizes as standard, covering a wall thickness range of up to 180 mm for round bending. The different sizes can be supplied in different bale lengths. Bale lengths deviating from the standard are available on request! To check your individual sizes and the feasibility of the tasks, you can use the Capacity Calculator available online or contact our sales team. In addition, the machine utilization, the remaining straight ends and the expected springback are calculated.

DISCOVER MORE

CNC round bending machine Software: Capacity Calculator - HAEUSLER AG

MACHINE RANGE 
VRM NEO IS SELECTION

The following sizes are available as standard with short delivery time.

metrical
imperial
680 SeriesVRM NEO 3050-680VRM NEO 3100-680VRM NEO 4050-680
Rolls width (mminches)30501224050159
Rounding capacity (mminches)953 3/4853 3/8
Pre-bending capacity (mminches)773682 5/8
871 SeriesVRM NEO 3050-871VRM NEO 3100-871 VRM NEO 4050-871
Rolls width (mminches)30501224050159
Rounding capacity (mminches)1134 1/21214
Pre-bending capacity (mminches)913 5/8813 1/4
1178 SeriesVRM NEO 3050-1178VRM NEO 3100-1178 VRM NEO 4050-1178
Rolls width (mminches)30501224050159
Rounding capacity (mminches)1345 1/41214 3/4
Pre-bending capacity (mminches)1084 1/4973 7/8
1374 SeriesVRM NEO 3050-1374VRM NEO 3100-1374 VRM NEO 4050-1374
Rolls width (mminches)30501224050159
Rounding capacity (mminches)1495 7/81325 1/4
Pre-bending capacity (mminches)1204 3/41074 1/4
1585 SeriesVRM NEO 3050-1585VRM NEO 3100-1585 VRM NEO 4050-1585
Rolls width (mminches)30501224050159
Rounding capacity (mminches)1646 1/21445 5/8
Pre-bending capacity (mminches)1335 1/41164 5/8
1811 SerieVRM NEO 3050-1811VRM NEO 3100-1811VRM NEO 4050-1811
Rolls width (mminches)30501224050159
Rounding capacity (mminches)17871576 1/8
Pre-bending capacity (mminches)1445 5/81285

Optional equipment

HAEUSLER BENDTRONIC®

HAEUSLER’s revolutionary BENDtronic® enables anyone to control not only the movements of the machine but also the bending result itself. The software is graphically supported and allows bending in one or more passes. It can also be used for any type of product shape such as cylinders and tubes, ovals, tanks or other more complex geometries.

Highest rotation speed

With a standard speed of 8 m/min, the VRM NEO offers one of the highest rotation speeds in its class, enabling faster production cycles and increased throughput. Optional higher speeds offer additional flexibility and adaptability to specific production requirements.

Ethernet connection for online access

Online access enables our service engineers to access our customers’ roll bending machines in the shortest possible time and ensure optimum support.

Optional
equipment

Autonomous bending

With the help of the system’s intelligent information feedback, an autonomous bending process is possible from the first sheet without rejects and operator influence.

Cone bending device, for bending conical parts

Allows continuous bending of conical parts with a cone angle greater than 5°.

Gas accumulator for calibration of welded cylinders

During the calibration process, the welded cylinder is clamped between the top and bottom rollers. The weld seam passes through the rollers repeatedly, with the gas accumulator taking over the adjustment of the bottom roller and preventing the system from being overloaded.

Optional
accessories

Upper Support

Upper supports simplify the bending of large diameters, since during the bending process the plate to be bent can be held and supported at 12 o’clock position.

Lateral Support

Lateral supports can be mounted on both sides of the machine and support the plate during bending.

Roller Conveyors

Infeed roller conveyors (optionally also with centering device) simplify the loading of the machine. Plates are deposited on the roller table and transported from there into the machine.

VRM NEO Applications
WORLDWIDE FOR EVERY APPLICATION

From container production to complex offshore constructions – the VRM NEO offers a wide range of applications and fulfils the requirements of a wide variety of industries.
Plate bending for the
container construction.

The VRM NEO is ideal for the production of large containers that transport raw materials on trains or lorries.

Plate bending for the
silo construction.

The machine is ideal for the production of cylindrical silos for the storage of various media.

Plate bending for the
production of boilers.

The VRM NEO is ideal for the production of boilers and water tanks.

Plate bending for the
manufacture of wind towers.

Towers for wind turbines can be manufactured with the highest precision.

Plate bending for the
Production of excavator buckets.

The VRM NEO enables the production of excavator buckets with high precision.

Plate bending for
the offshore sector.

The machine is also ideally suited for the production of support pillars in the offshore sector.

VRM NEO: GET THE KNOW HOW

Get additional information about the 4-plate bending machine with its intelligent control system and energy-saving drive.